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This is my first project. I haven't built it, just laid out the circuits for it. I'd like someone with more experience than me to look things over and give me any advice, suggestions or comments.

The project is a nixie clock and display. I'll have 6 IN-12a nixies (numbers) for the clock and 12-16 IV-17s for a alpha display. I also have a few 5V Solenoids for the chimes.

If anyone has any comments or non-answer things to say, I made a chat room.

Power Supply:

Power Supply

Logic:

original logic IN-12a Socket:

original in-12a socket

IV-17 Socket:

original iv-17

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I've added some comment ion the solenoid driver circuitry and some more comment on the Nixie driver circuit. This 'project' is worth this degree of comment as, quite apart from helping you, this contains a range of interface and drive aspects whose proper implementation would be instructional to many. Between WhatRoughBeast's answers and mine there is a fair degree of hopefully useful material. Whether many get to see or use it is TBD :-). –  Russell McMahon May 18 at 22:47
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2 Answers 2

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This is a VERY ambitious first project. Consider building something slightly less challenging first. (Only "consider" - if you like being totally out of your depth and trying to prevent smoking ruin, and don't mind Smoking Ruin when it happens, this looks fine :-))

Nixie HV supplies are often found to be difficult in practice. The supply is fine in theory but layout, capacitance, isolation and leakage must not be overlooked. 180 VDC will happily kill everything around it if allowed to (user included). A recent Hackaday post described an extremely well thought out Nixie HV supply. By all means try you own, but be aware that there MAY be real world difficulties.

Be sure R9 is rated for 200V operation.
BAV21 is 200 volt rated which is "just enough". It should be OK but if you can use a higher voltage diode it may be wise.

Your FET driver looks OK - so much so that I imagine you got it from somewhere :-).
The 34063 provides good turn on drive (via D2) and Q2 emitter follower provides good high current turn off drive. R7 must be low - the 1K you use works well here.
The IRF740 - satasheet here has turn on ythreshold of 2V min which is good here as Q1 driven by R7 slow down substantially below about 1 V drive voltage. By then the MOSFET will be essentially off. Note that if a very low Vth MOSFET is used here turn-off may become a problem.

Place a reverse zener diode (say 12V) from gate to source mounted as close to FET electrically as you can. This will save the FET by induced gate overvoltage from Miller coupling from the inductive load. A system without this zener may be very unreliable.

C6 (across R8) will (probably) kill the system. You do not want to slug feedback transient response. Remove it and place a small cap across R9 - this has the opposite effect to C6 - coupling dynamic variations in output to the sense pin. Value is "small" - maybe 0.001 Uf, Maybe smaller still.

MC34063 is a very old and/but very useful IC. There is a newer version with a similar part number and a slightly improved spec.

@WhatRoughBeast's answer is correct - adding base resistors to the lower and upper solenoid drive transistors is required and the upper transistors will also benefit from base to emitter resistors.


Added:


Nixie driver needs changes.
Add base resistor. Invert MPSA92,
Move MPSA92 output resistor.

In the diagram below I show R5 in the Nixie high voltage drive lines moved to the collector of the MPSA92s. This is PROBABLY right but indicates a change in the way the circuit works.
With resistors in the emitters (connected to 180V) the transistors act as emitter followers and this TENDS to produce a current source.
With resistors in the collectors I'max is still limited but independently of the transistor which is now just a switch. Because Nixie's have complex behaviour (ie they Strike at HV, run ballasted with ionisation with a change in impedance as increasing current leads to drop in drive voltage due to resistor IR drop and so a change in tube characteristics) then what constitutes a "good" driver circuit has probably been established over decades. IF the cct with resistors in the emitters was copied from a known good source then use it. If I was starting from scratch I'd probably try R's in the collectors first.

Just added to the circuit below- you may need resistors "Rq" from base to emitter on the MPSA92's. Probably something in the 1 to 10 megohms range. Without these I imagine the MPSA92's MIGHT be able to hold the Nixies in a 'faint glow' stage. BUT maybe not as they have a lowest on voltage and a sudden snap-off when ionisation ceases so IF other well proven circuits do not use them then it's probably OK. (If the load was resistive then they would be a very good idea.). –

enter image description here


Added:

MPSA42 datasheet
MPSA92 datasheet

BC337-40 datasheet
LBC807 datasheet

The MPSA42 / MPSA92 transistors are not a good choice for the solenoid drives for several reasons.

Both these transistors are very nice devices for a niche range of applications. They are usually more expensive than higher current higher gain 'jelly bean' devices but are rated for 300V operation - a rarity in small transistors. If you need to use more than about 50V there are very few options and these two are a common choice. Cost matters not when its all you've got. However ...

Better suited transistors are available which are also cheaper.

MPSA92 current drive capability is poor.
The solenoid / relay / load/ ... current is unknown but the MPSA92 gets "very unhappy" above Ic of about 30 mA. The data sheet says it has 300 mA Ic abs max but all the opoerating graphs stop at about 40 mA (see datasheet) and beta (current gain) drops badly and Vsat (on saturation voltage) both get low and high respectively at the upper end of this range. Cheaper transistor with excellent current gains and low saturation voltages at much higher currents are readily available. It is useful to look for a few "jellybean" transistors that offer good performance at low cost and stock a number for everyday use. Price usually falls dramatically at even modest volume. See comment below on BC337/327/807/817

MPSA42 current gain is low.
As WRB noted, to be SAFE a current gain of 10 is traditionally used in designs.
This is indeed safe in most cases but is unnecessary if the gain of the transistor is known and guaranteed under designed operating conditions. In many cases a forced gain of 10 does no harm but it can lead to more loading than a driver is happy with and may load drive voltages excessively. If eg a BC337-40 was used in place of the MPSA42s in the solenoid driver circuit then a current gain of 100 could be very safely assumed. R4-R11_solenoid could be 10k or (much) higher. It does not make a vast difference here but can be critical in some cases.

An aside:

  • My "jellybean" transistor of choice is the BC327/337 in PNP/NPN through hole or the equivalent BC807/817 in SMD. The BCxxx series is originally a European partnumber and was less used in the US but nowadays they are just as available as any 2N (or 2SAxxx or ...) alternatives.) [In designs made in China I specify eg LBC807-40. The LBC series are made by LRC / Leshan Radio Corp, which formed a joint venture with Motorola long ago and makes many of the older Motorola parts - presumably having acquired design rights and specs as part of the deal. They work well, allow some consistency and cost approximately nothing in volume :-).]

  • I specify the -40 version* eg BC337-40 as of right as this is about the same price as the other versions but with best current gain. [* -40 indicates average beta (current gain) of 400 - derived from a range of 200 - 800 and sqrt(200x800) = 400. (Or 250-630 in other data sheets. Either is good)]
    Ic continuous is 500 mA (varies somewhat with brand), Vce is 45 volts. Fig 4 in datasheet shows a beta of 50 at 500 mA and 0.3V on voltage (ie beta = 50). Note that all these figures are "typical" and YMMV - but regardless of what you get with any actual device this is a very good transistor for many applications and usually cheaper than alternatives.

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Look closely. He's not using FETs, he's using BJTs. First, without NPN base resistors, the IC outputs will be clamped at .7 volts, which isn't good for them. Let's say base current is limited to 10 mA. Then NPN collector current is at least 100 mA, and perhaps 500 mA. With no PNP base resistor, the NPNs will try to hog down the 5 volt supply. Not good. –  WhatRoughBeast May 18 at 3:44
    
@WhatRoughBeast - whoops - we are on different pages, as it were. Sheets in practice. I looked at your diagram and (stupidly) didn't properly read what you had written. I was talking about drive of the MOSFET for power conversion, you about solenoid drivers. –  Russell McMahon May 18 at 4:32
    
@RussellMcMahon - chat.stackexchange.com/rooms/14580/first-project –  Justin808 May 18 at 6:11
    
@RussellMcMahon - I've updated the socket circuits –  Justin808 May 18 at 6:56
    
@RussellMcMahon - ok, I've updated the sockets again. I went looking on the net for nixie drivers. This seems to be more in line with your recommendations. –  Justin808 May 18 at 23:56
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schematic

simulate this circuit – Schematic created using CircuitLab

Your logic board solenoid drivers need several modifications. You need resistors in series of the bases of the NPNs, and also on the PNPs. It would also be a good idea to include pullup resistors on the PNP bases. Likewise, a flyback diode for each channel.

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+1 - This is a good answer. I agree that it needs at least R1 & R2 and that R3 is desirable. In my answer I queried it BUT I failed to recognise that it was not about what I thought it was. (He returned the compliment when replying to me :-). ) All well. I'll modify my answer as well to remove reference to this. –  Russell McMahon May 18 at 4:31
    
are you alluding to slouching towards Bethlehem to be born? (An interesting name). [The centre cannot hold ...] –  Russell McMahon May 18 at 4:34
    
@WhatRoughBeast - I've updated the logic circuit. Does everything look OK? –  Justin808 May 18 at 6:32
    
@Russell - Oh, yes. Not to mention running around in circles. –  WhatRoughBeast May 18 at 11:22
    
@Justin - By and large, yes. I should mention that the PNP base limiting resistors may need changing. For BJTs the rule of thumb is that to keep them hard in saturation (with attendant low losses), you want a collector/base current ratio of ~10. You did not specify the resistance of your proposed loads, so I just used 1k as "nominal" values. But do this. Find your expected maximum load current. Divide by 10. This is your base current Ib. Set Rb = 4 V / Ib. You can possibly go a little higher, depending on your transistor (I can't read the ID from the schematic). –  WhatRoughBeast May 18 at 11:29
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