This is the contact used on the Xbox 360 battery pack. Is it a custom part that was made for Microsoft or is it an of the shelf part? If it is a custom part is there anyway I can replicate it short of sending it off to China?
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Well, you can find the male connector apparently. http://uk.farnell.com/jsp/search/browse.jsp?N=2031+203470&Ntk=gensearch&Ntt=battery+connector&Ntx=mode+matchallpartial
But this connector can easily be improvised. If you have a hot glue gun you may cast the connector using bits of metal. I've made a few connectors out of silicon (hot glue), and they work quite good. Be creative :D