Issue with Constant Current Sink

Question

I'm having a problem with my constant current sink circuit [see below]. As I increase the variable voltage, the Voltage across my 22 Ohm resistor remains relatively constant (0.7V). However, the voltage across my LED increases as the source voltage increases, well past 5V and even 6V (I did not want to take it further as these values would be damaging the LED). That indicates that the current across the LED is not limited by my constant current circuit as I believed it should be [see question: 'Leftover' voltage when using constant current

My question is this, what is the path for this excess current, and how do I actually implement the current limiting I want?

^{simulate this circuit – Schematic created using CircuitLab}

Answer 1

While I cannot give you the same answer as jonk did, there is no need to. Your increasing voltage but: R1 is not a constant current source, therefore the voltage will rise at the Q1 collector and the MOSFET gate. That is why op-amps often have several stages of voltage and current regulation, to account for a wide range power supply yet draw the same idle current.

If R1 was a constant current source driven by a voltage regulator driven by a constant current source, then V+ could have a wide range, maybe 5 volts to 30 volts or so. The upper limit is the max ce voltage of Q1 or M1, whichever is lowest.

I will try to get in a schematic to show what I am writing about.

Ok, just what I wrote about. R1 is replaced with a constant current source of 650 uA. It is driven by a constant current sink of 2.65 mA. It has a 3.3 volt zener as a reference, so this circuit should keep the LED current mostly constant from 5 volts to 35 volts. The 2N39xx series has a 40 volt limit and is common and cheap.

Note that the 3.3 volt zener may need to be the 500 mW type to maintain 3.3 volts if V+ is only 5 volts or so.

To understand this more I suggest looking at schematics of op-amps to see the many stages they use for current regulation regardless of the supply voltage.

^{simulate this circuit – Schematic created using CircuitLab}

Answer 2

I apologize for not noticing and also for not reading perhaps as long or as well as I should. I'll just quickly think through some thoughts.

1. Your \$R_2=22\:\Omega\$ suggests to me an LED current of about \$32\:\text{mA}\$ or less.
2. The threshold voltage for that FET is a max of \$2.45\:\text{V}\$. Add to this a \$V_\text{CE}\ge 1\:\text{V}\$ (to stay well out of saturation), I'd say that \$V_1\ge3.5\:\text{V}\$.
3. However, you don't want a lot of variance of \$Q_1\$'s \$V_\text{BE}\$, so this means the collector current should be relatively stable. So a current source would be optimal instead of \$R_1\$.
4. Lacking a current source and instead stuck with a resistor there, this means that the voltage drop across the resistor needs to be limited to an acceptable dynamic range. Let's pick the range from \$1\:\text{V}\$ to \$4\:\text{V}\$.. this would imply a range in the \$V_\text{BE}\$ of \$26\:\text{mV}\cdot\operatorname{ln}\left(\frac{4}{1}\right)\approx 36\:\text{mV}\$. Across the resistor of \$R_1=22\:\Omega\$, this implies less than \$2\:\text{mA}\$ variation in the LED current.
5. So now, \$4.5\:\text{V}\le V_1\le 7.5\:\text{V}\$, with still higher maximum voltages implying even more LED current variation.
6. So if we assume a starting collector current for \$Q_1\$ of \$1\:\text{mA}\$, then \$R_1=\frac{1\:\text{V}}{1\:\text{mA}}=1\:\text{k}\Omega\$. The exact value you have in your circuit.
7. Base current of \$Q_1\$ should stay below \$\frac{4\:\text{mA}}{\beta=100}=40\:\mu\text{A}\$, which is modest compared to the LED current and shouldn't significantly impact it.

So I actually don't see a problem. So long as your starting voltage is at least \$4.5\:\text{V}\$.

If you'd used a fixed voltage (say \$5\:\text{V}\$) at the top of \$R_1\$, that would just be even better, really.

Either way, I think it should work.

So I'm not sure about the problem. Current source would be better. But the resistor, assuming some reasonable limitations on the lowest allowable voltage, should be okay. Not optimal. But okay.

So if you are experiencing odd behavior, I'd look more closely at the devices themselves (make sure they are good) and also the wiring. Something else is going on.

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An approach that is relatively stable over temperature, works passably vs supply voltage, and uses the same number of active parts, you could consider this:

^{simulate this circuit – Schematic created using CircuitLab}

The temperature stability applies if both BJTs are coupled thermally. If the temperature increases, the \$V_\text{BE}\$ of \$Q_1\$ declines, leaving a higher voltage across \$R_1\$, and this fact would tend to suggest that there would be an increase the LED current. However, as the temperature increases and assuming that \$Q_2\$ is thermally coupled to \$Q_1\$, then this also means that \$Q_2\$'s \$V_\text{BE}\$ declines and therefore there is less current through \$R_3\$ and thus also through \$R_2\$. With a now lower voltage drop across \$R_2\$, the base of \$Q_1\$ is lower too. So this tends to compensate by causing a smaller voltage drop across \$R_1\$.

It uses just two BJTs. The cost is in the added resistors. Also, cheap BJTs can be used. I get my BJTs for far less than I get my FETs for, generally speaking.

Answer 3

I don't see why this is not working for you. This circuit works at fairly constant current. With a 2n4401 and a voltage from 6 to 24V in you should get a current varying between 31 and 32 mA, which is good enough for LEDs usually.

Careful, with a Blue Led you get a forward voltage drop around 4 V, so you need a minimum input voltage of 4 V, plus the Vbe of the transistor 0.7 V, plus some room to move, thus minimum 6V.

Answer 4

Your 1K resistor is way too low value. A high value resistor will also reduce LED current changes due to reduced current changes in transistor due to supply voltages. Experiment with 10k-100k