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Inside an enclosure, this PSU(12V, 12.5A) powers all the electrical devices such as DC fans and some other DC operated devices. So basically the PSU powers everything and needs to source 8A continuously. The AC power only feeds the PSU.

AC power outlet --> IEC connector --> PSU --> DC powered devices

The thing is I use this IEC connector to power the PSU. An this connector requires a fuse.

In my case, is the fuse type and rating relevant? How can I roughly size the required fuse?

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2 Answers 2

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This RS part: -

enter image description here

Is rated at 6 amps maximum and the inrush current of the Mean Well power supply has a cold-start inrush current of 60 amps: -

enter image description here

That's what I'd focus on and not the fuse rating (although it does need to be adequately rated. In other words, I'd be seriously concerned about the rocker switch on the RS part and its ability to survive a few cycles on cold start with burning.

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  • \$\begingroup\$ What do you mean by cold start? Thanks \$\endgroup\$
    – user1999
    Commented Jul 27, 2021 at 10:27
  • \$\begingroup\$ Cold start means when the power supply (Mean Well) is turned ON after being off for a few minutes or more. \$\endgroup\$
    – Andy aka
    Commented Jul 27, 2021 at 10:41
  • \$\begingroup\$ Omg does that mean it typically peaks to around 60A current(for a very short time) almost each time after being some time off? It is very difficult to make comparison here. 60A is a very short time current but the rocker switch's rating only given for steady state. \$\endgroup\$
    – user1999
    Commented Jul 27, 2021 at 11:06
  • \$\begingroup\$ One last question: The switch spec given as: 6Amp, 250VAC. But If this is to be used in a country with 110VAC would that make any difference in rated current? \$\endgroup\$
    – user1999
    Commented Jul 27, 2021 at 11:14
  • \$\begingroup\$ You can't rely on the rocker switch given the information in the data sheets. When operated at lower voltages, the Mean Well power supply will take more regular operational current (2.8 amps at 115 VAC vs 1.6 amps at 230 VAC) but the inrush current will be about half the amount @user1999 - I wouldn't use the two together even on an input supply of only 115 VAC. \$\endgroup\$
    – Andy aka
    Commented Jul 27, 2021 at 11:24
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Mean Wells are notorious for their bad inrush currents. Too bad they don't say for how much the inrush is. Usually 50ms is a conservative duration (since the inrush is exponentially decaying)

You definitely want a T (delayed or slow blow fuse). Pick your favourite brand or standard (like IEC fuses, for example) and look at the I2s curves: you want to survive the surge and the running current (so you need to stay on the left of the curve) but the safety limit (i.e. cable and connector rating) should be on the right of the curve.

As an example, the Littelfuse 213 (IEC delayed) at 3.15A has a thermal limit of about 6A (so in a pitch would be just enough to protect the connector, but no safety margin) and can handle 60A for about 20ms so it's a little too small (you risk thermal fatigue and nuisance tripping). A 5A IEC fuse instead will keep running 10A for hours so it would burn the connector.

There's just no 'standard' fuse fitting the bill, here (also remember that fuses are not precision components, they have tolerances).

In this case you can either a) use a bigger inlet module (rated 10A, for example) or b) use an inrush limiter (these are special NTCs but are somewhat tricky to apply correctly)

In my opinion just use a bigger input module

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  • \$\begingroup\$ If I use this inlet, would a 100nf line rated capacitor prevent the arc and save the switch from inrush current in this case? \$\endgroup\$
    – user1999
    Commented Jul 28, 2021 at 8:27
  • \$\begingroup\$ no, that wouldn't save you from the inrush. A rated RC snubber could help for the arc but for the inrush you'd need something like these product.tdk.com/en/products/protection/current/ntc-limiter/…; study the application notes carefully \$\endgroup\$ Commented Jul 28, 2021 at 9:24

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