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I make Christmas Ornaments for a living. I have an idea that is a tube that is 18" tall, 6" dia. and I need it to slowly spin at around 5-10 rpm. Please keep in mind that I need this to be as cheap as possible. This design is versatile and can accommodate any method. It will spin easily because it will be spinning on a needle point, and there will be a 2"H hollow base for any parts. I have plans for using gears or pulleys, but I was hoping that I could alter the speed of the motor somehow instead. Thanks for any advice and please keep in mind that I need to do this as cheap as possible.

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  • \$\begingroup\$ The speed of a motor is defined by the voltage used to power it. With lower voltage, the motor has less power an less RPM. But 5-10 rpm is really low. You may want to use a small gear. \$\endgroup\$ – Botnic Aug 14 '15 at 7:01
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    \$\begingroup\$ Have you thought about a friction drive? Cut a groove in the outside of your drum, stick an o-ring in it, and run the bare motor shaft directly against this. You can get massive speed reduction with this and quiet operation. Also have a look for surplus tape deck motors. These are designed to be very quiet and to have higher torque and less RPM than normal cheap hobby motors. \$\endgroup\$ – Jon Aug 14 '15 at 8:55
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Theoretically, it's possible, but in reality, you won't be able to without your own control circuit, or doing something that might damage your motor.

The reason for this is because standard DC motors will require a minimum amount of power to operate.

Here's a section of a datasheet for a 3V-4.5V DC motor:

dc motor datasheet

At the graph in the bottom, you see that the motor speed (in RPM, symbol N), there's pretty much no way you're getting it down to 5-10RPM, unless you can change physics.

A couple of things you can do:

  1. Use gears to change ratio of speed, which is what you're going to do. This is probably the most simple, cheapest, and safest option, in my opinion
  2. Use a stepper motor, which are commonly used for high-torque, low RPM applications
  3. Find some sort of PWM control circuit to slow it down, although you probably won't be able to get it down to 5-10RPM

Things you shouldn't do (you probably already know this, just leaving this here for others):

  • Use some sort of physical restriction to slow it down (i.e. weights). This is bad. It could burn out your motor, and put a lot of stress on your power supply (if it's not mains), and even if it does work, you're going to be running very close to stall current for a long duration of time, which is wasting A LOT of power.
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  • \$\begingroup\$ Instead of using a PWM circuit lowering the input voltage a bit e.g. with a linear regulator would be easier IMO (the motor will not draw much current anyway). \$\endgroup\$ – 0x6d64 Aug 14 '15 at 8:00
  • \$\begingroup\$ Motors draw A LOT of current relative to other components. In my attached image, the no-load current is 0.3A and it's a 3V-4.5V motor. At typical loads, the current is probably around 0.8A-1.2A. Not sure of OP's power source and the weight of the load, if he's running on batteries, it'll run out of juice in a few hours. \$\endgroup\$ – PGT Aug 14 '15 at 15:39
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Goofy suggestion; if it is that tall with that large of a diameter, and it's rotating on a pinpoint, could you just put a light inside it with radial airfoils at the top of the cylinder and let it rotate solely powered by convection currents of the air heated by the lightbulb? (In the late 70's when I was a kid, I had a Star Wars light in my bedroom that operated this way. It was soooo awesome...)

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  • \$\begingroup\$ +1 for this... I built this too when i was a child.. And it's also way more cheaper than using motor and gears. \$\endgroup\$ – Suraj Bhawal Aug 15 '15 at 4:28
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As you mentioned 5-10 RPM, I advise to go for a small gear-set rather than any control circuit (I can't guarantee but it might not be possible at least for a low price). Gear-set will be inexpensive and will be easily available at robotics or hobby shop.

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