I'm working on this project for opening a lot of solenoids and to turn on/off lights. When I'm testing, everything seems fine, but in production, the Arduino resets or even behave strangely by opening solenoids or starting the buzzer randomly.

I've noticed that It resets when I switch on and off the lights (fluorescent light, 12 of them, so a lot of spikes) Here is the original schematic. enter image description here

I want to add the optocouplers 4n35, that are not currently in the scheme. Mosfet and Arduino project

Can anyone advise, if there is something wrong with the orignal schematics. Are there any improvements that can be made in order to make this work? Is the solution I've proposed going to solve the problems?

Note, that the 24V is actualy 12V but from a different power source just to separate the spikes from solenoids.

Thank you an best Regards, Mircea

  • \$\begingroup\$ I doubt that your problem will be solved by adding the optocouplers. Things like that are often issues with the power supply or reset circuitry. Have you checked whether or not that is stable while switching? \$\endgroup\$ – J A Oct 20 '15 at 1:20
  • \$\begingroup\$ I have 4 more controllers on the same power source. they just handle various keyboards. They do not seem to have problems with resets and instability.I've changed 3 types of power source. \$\endgroup\$ – Mircea Dima Oct 20 '15 at 6:14
  • \$\begingroup\$ What happens if you switch the fluorescent lights manually? Either by manually activating the relay or bridging the relay? \$\endgroup\$ – J A Oct 20 '15 at 7:10
  • \$\begingroup\$ Your circuit is yet isolated by means of relays, additional optocouplers won't help. Add EMI filter on PSU or put a good PSU. Post schematics of PSU. Also I see the ground is the same, now how did you wire the grounds? Post a PCB . \$\endgroup\$ – Marko Buršič Oct 20 '15 at 8:21
  • \$\begingroup\$ I use as PSU 3 ATX powers source for PC \$\endgroup\$ – Mircea Dima Oct 20 '15 at 10:54

Maybe to try to add pullup resistor to the reset pin. Or to redesign your board so that power lines are more distant from arduino.

  • \$\begingroup\$ There are wires between main PCB and relays. So power is at relative distance. \$\endgroup\$ – Mircea Dima Oct 22 '15 at 12:29
  • \$\begingroup\$ I have put a pullup resistor and the behavior did not change \$\endgroup\$ – Mircea Dima Oct 26 '15 at 19:08

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