I have been experimenting with DC-DC boost converter design. After I made some calculations in order to obtain a certain output based on certain parameters, I tested the SMPS and saw that it's not working as I designed it to.
simulate this circuit – Schematic created using CircuitLab
Parameters:
\$V_{in}\$=2.4V
\$V_{out}\$=5.1V
\$I_{out(min)}\$=1A
\$I_{out(max)}\$=1.5A
D=0.629 or 62.9%
L=94 uH
C=1517 uF
f=6239.54 Hz
The batteries are rechargeable (2 X 1.2V) NiMH 800 mAh. I checked them after I used the converter last time and they were almost fully charged (2.3V). The PWM part (the 555 and resistors + capacitor) are powered by a 9V battery.
I used this site for most of the variables, and this site only for C1. There are two supply rails in the schematic (one for PWM and the other for the actual boost converter) and only one ground.
By checking the boost converter with a multimeter, I found that the output was 20V and 80mA, which is far from what I wanted. I noticed that once I connect the probes it takes some time (but it's still short) before the output reaches 20V.
It sounds like I traded voltage for current without knowing. The diode I used is not great, but I would not consider it to be the cause. According to the second site, output current is influenced by IC current and this can be a possible cause, but I'm not sure of it. Reducing the value of the inductor doesn't seem to help in increasing the current.
What do I have to change in my circuit, in order to get the desired results? How do I increase output current?