Relay Controlled Light Circuit Help

Question

I have a desk lamp that doesn't have a switch because it was custom made, and I discovered that it is bright enough to light the whole room. I figured I'd solve the switch problem by designing a circuit that would allow me to turn it on and off, and I'd like to do that from two locations: my bedside table and my desk (my room is very small). I'd position the circuit somewhere along the power cable, and my power board has a spare built in USB port so I figured it'd make sense to power a relay from that. Also the lamp is a 7.5W 240VAC globe. The circuit I came up with is as follows:

^{simulate this circuit – Schematic created using CircuitLab}

Because I'm a still a novice electrical engineer, I have a few technical questions:

1. Does it matter which AC wire I put the relay on? Say could I just pick any wire and put the circuit in the middle of that?
2. What am I looking for in a relay that could pull this job off? Suggestions welcome :)
3. From my very basic knowledge of electronics, I know you can't just put a solenoid in a circuit with out something to take the load - hence the existence of R1. What would be a good value for R1? My guess is if it's too low, the relay would get hot, and if it's too high, the relay wouldn't work.

If you see issues with this circuit or have better design ideas, be sure to leave a comment. Thanks for your help!

Answer 1

What you're trying to do is fine. But consider using an AC-load Solid-State Relay (SSR) instead. They will draw little load current from your 5 V to power and have no moving contacts to arc.

You can find plenty about them on the interweb. But in short, they come in DC-load and AC-load versions and the later is a convenient little package containing a triac to switch the mains and controlled by an opto-isolator. You put a control voltage into the SSR, the internal IRLED lights up, the triac's turned on and your AC conducts. You can get zero-crossing versions, whereby the output is only turned on or off when the AC mains voltage crosses zero, avoiding the spike of current of a load switched on/off as the mains wave is high.

You'd want a device for a 264 V (240 V + 10%) or higher load voltage at 1 A or higher. Fuse the supply for the current rating of your SSR. You can get SSRs in little 8-pin packages up to inch-or-two potted through-hole packages or huge ones with screw terminals, with the cost rocketing as you go. Avoid the DIL ones, the pin gap's not good enough for my liking or your home assembly. Go for a device in a larger package, something like the Panasonic AQG22105J.

Incidentally, I have yet to see one of these larger devices that needs a series resistor on its control voltage input - they just take the control voltage. But that's not much use if it does, so if you pick a different device to the AQG22105J, check that on the datasheet like everything else.

Answering your other questions:

(1) The switch should break the LIVE wire, not NEUTRAL, so that a switched off lamp has no power going to it.

(2) Look at SSRs, as above.

(3) Most likely don't need R if you use an SSR but check its datasheet. Otherwise just your switches and USB-derived 5 V power on the 5 V side.

Answer 2

The SSR is an unnecessary replacement for this. Your original idea for a relay is sufficient. 5V DC, 10A/120 5A/220 AC relays are a dime a dozen. These relays work right off 5V so do not need a current limiting resistor. They use 100mA or less so perfect for a spare usb supply. Your SPDT switch for a two switch control would work fine, and is how residential switches are wired. The load is only 35 mA at 240V (0.035 * 240 = 7.5W) so a 5 Amp relay is perfect.

The only change to the circuit is that you want a flyback diode across the relay coil pins. This is to protect the circuit from the collapsing inductance field when you turn the coil off.

As to which wire you would cut, it should be the live or polarized wire. This may be different in 240V wiring. You can make it simpler by using a DP relay. Each wire will be cut, and will switch together, so when off, both wires are interrupted.