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I'm using an audio amplifier to produce a 15-20 kHz, 6 watt sine wave output into a pure resistive load. There are some low-frequency components to this signal that I want to remove (mains frequency harmonics). How is this best achieved? I know how to construct RC filters for signal (i.e. low) voltage circuits but not power circuits. Can someone give an answer about how I should design the filter and suggest components that may work?

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You could do what they do in speakers : -

enter image description here

In other words use capacitors and inductors to control the frequencies that are most directed to the tweeter. There are plenty of articles on-line about this. Try searching "speaker crossover circuit".

Or you can do a similar thing with the signal before it goes into the amplifier. The signal powers are much smaller and it will be cheaper to use smaller components.

How is this best achieved?

It's a bit like asking what the best car is. So, state what you want to achieve spectrally and design a high-pass filter to suit. Maybe something like this that uses an RLC: -

enter image description here

enter image description here

Interactive tool.

I've chosen values of 1000 uH, 1 uF and 40 ohms to give a fairly flat response from 6 kHz and above. You could also use an active sallen key low pass filter but now it's possible getting more complex.

However, if you want a really steep decline in those frequencies rejected below 6 kHz then multiple 2nd order filters might be needed.

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  • \$\begingroup\$ Thanks, your simulation for the first-order passive filter looks good and is very helpful. OK, so I just have to make sure the power rating of the components is acceptable and good to go? \$\endgroup\$ – MichaelT May 31 '18 at 16:30
  • \$\begingroup\$ @MichaelT - it's a 2nd order highpass filter tool and is intended to be run into the fairly high impedance of an amplifier. The first circuit (speaker crossover) is more suited for power applications. \$\endgroup\$ – Andy aka May 31 '18 at 16:32
  • \$\begingroup\$ Confusion from where you put the quote, I misunderstood you were continuing to talk about the signal input. The LC filter for the tweeter loudspeaker in your circuit is what I need. By the way do you know why there are two capacitors for LS1 (woofer)? \$\endgroup\$ – MichaelT May 31 '18 at 21:43
  • \$\begingroup\$ They are high value unpolarized capacitors and in ye olde days, they were hard to get in high values so two were put in parallel to give a bigger value. \$\endgroup\$ – Andy aka May 31 '18 at 22:07

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