I'm using a high-frequency (1024PPR) RS-422 encoder, connected to a differential line receiver, and in turn, a quadrature encoder interface.

Initial tests were conducted with a low-PPR hand turned knob, where I could visually verify that the pulses were being counted correctly.

With a high-frequency encoder, how would I go about determining whether the counts are accurate? I should point out that the QEI is guaranteed to work at extremely high frequencies, so really what I want to be checking is whether the RS-422 receiver is correctly interpreting/outputting pulses, etc.

  • \$\begingroup\$ What is your question? \$\endgroup\$ – Andy aka Jul 21 '18 at 17:58
  • \$\begingroup\$ Is there an Index output to verify the up/down counts return to zero accurately? \$\endgroup\$ – Tony Stewart Sunnyskyguy EE75 Jul 21 '18 at 18:02
  • \$\begingroup\$ Seems to me like you should be more worried about the QEI, and a 2-channel function generator would suffice to test that. \$\endgroup\$ – Spehro Pefhany Jul 21 '18 at 18:05
  • \$\begingroup\$ @SpehroPefhany, why should I be more worried about the QEI? \$\endgroup\$ – 19172281 Jul 21 '18 at 18:19
  • \$\begingroup\$ The QEI will be high speed logic above the RS-422 implementation and resulting MHz-km product maximum and RPM* 1024 ppr frequency. What are your specs? \$\endgroup\$ – Tony Stewart Sunnyskyguy EE75 Jul 21 '18 at 19:27

Initialize a software counter to 0 when Index is detected once.

Use the Z index signal as a "parity or null count check" for up/down counts in any direction or speed and when Index is detected the count should be = zero.

If a fault is detected, then determine the error value and cause of error by direction or speed or noise interference.

Test Engineer advice

  • define acceptable immunity specs. , conducted, radiated and encoder speed, temperature, humidity, vibration, shock etc.

  • Test to (non-destructive) failure levels of signal integrity to verify your SNR margin. e.g. Impulse current generator on cables nearby or brushed motor under load., ESD tests. etc

  • since signal integrity is statistical there may be a probability of error which depends on SNR and margin. enter image description here

  • \$\begingroup\$ So, essentially, I'm checking that when the index count changes, the encoder count is index count * 1024? \$\endgroup\$ – 19172281 Jul 21 '18 at 18:30

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