9
\$\begingroup\$

I want to build a simple device to check if the light is on or off. I found some schematics but I need to be sure that it is safe.

enter image description here Source : How to detect 220 VAC voltage using an opto-isolator

My problem is that I do not understand this very well. I found that PS2501 have a chance of working up to 80V so how can I safely connect it to 220 VAC? Which resistors make a limit for the voltage here? Why do we need to add a capacitor and diode (D1,C1)?

I'm a beginner in this field so please be patient.

\$\endgroup\$
13
  • 8
    \$\begingroup\$ Tread carefully! Mains voltages can be lethal, especially if you do not know exactly what you are doing. Is it possible for you to detect the light using a low voltage sensor (phototransistor e.g.) instead of wiring into mains? \$\endgroup\$
    – BB ON
    Aug 16, 2018 at 18:44
  • 2
    \$\begingroup\$ The circuit looks more like it was intended to detect 230 VAC than it was to detect that a light is on. I don't think you'd put that in series with your light. So how do you imagine it would work in your case? Regardless, you might consider a current transformer approach which is safer to apply. Or examine a line splitter for additional ideas. \$\endgroup\$
    – jonk
    Aug 16, 2018 at 18:56
  • 1
    \$\begingroup\$ What do you mean by 'triggered'? If there is some signal controlling the light switch, can you not just check for the condition ENABLE (AND) NOT DETECT? \$\endgroup\$
    – BB ON
    Aug 16, 2018 at 21:22
  • 1
    \$\begingroup\$ @BBON I think this simply means that the light switch on a wall has been turned into "on" position, and OP says that current transformer suggested by jonk in previous comment will not work if the bulb is burnt out \$\endgroup\$
    – Maple
    Aug 16, 2018 at 22:22
  • 1
    \$\begingroup\$ Don't forget that if you use an optocoupler you need to ensure there is nothing conductive between the pins. Stripboard (veroboard) or other proto boards defeat the isolation unless physically modified. \$\endgroup\$ Aug 17, 2018 at 0:28

3 Answers 3

13
\$\begingroup\$

If safety is a primary concern, rather than build that circuit up, you could consider purchasing a standard AC-input module for about $10-$15. They are UL, CSA, CE, and TÜV safety certified (it's still possible to go wrong and create a dangerous situation, especially if the wiring is sloppy, but less likely).

Best to have someone knowledgeable look it over before you power it up in any case.

enter image description here

The circuit inside the housing is somewhat similar to the one you show, however it will respond much faster.


With regard to the circuit you show the PS2501 has a short-term isolation voltage rating of 5000V RMS. That is adequate to safely withstand the 240VAC mains and most transients that might appear on it.

For safety you need to keep the creepage (surface leakage) distance between input and output leads (of the opto) to at least 8mm and make sure it can never get wet or otherwise contaminated with conductive materials.

The circuit on the low voltage side should be earthed and fuses or other current limiting used so a failure of the opto cannot cause a hazardous condition. R1 and R4 may or may not be acceptable depending on the type. They can certainly burn up under some conditions.

Without an earth connection on the isolated side you are depending on a few mils of plastic inside that opto for safety.

As far as your other questions, the 90V rating is only the output transistor- in operation, it sees only 5V and the 240V input is reduced to the 1.2V the LED needs through the components to the left of the isolator.

All the latter parts are electrically "hot" (including that side of the opto) and need to be well protected against accidental contact.

The capacitor C1 MUST be an X2 type which is a safety certification for cross-mains use. R1 and R2 must be capable of withstanding mains voltage and transients. Vishay VR25, 35 etc. series is appropriately rated.

C1 is what really does the work of dropping the 240VAC down to 1.2V. Most of the mains voltage appears across it. On positive half-cycles the current flows through the LED in the optocoupler, on negative half-cycles the current flows through the 1N4007. The resistors are there mainly to limit the current if powered up when the voltage is not zero.

\$\endgroup\$
6
  • 2
    \$\begingroup\$ CE isn't a certification but rather a letter of conformity. \$\endgroup\$
    – Janka
    Aug 16, 2018 at 20:39
  • \$\begingroup\$ "C1 is what really does the work of dropping the 240VAC down to 1.2V" How the cap can do this ? How did you calc that it is 1.2 ? \$\endgroup\$
    – M4xell
    Aug 16, 2018 at 20:43
  • 1
    \$\begingroup\$ The cap has impedance to a sine wave of 1/(\$2\pi fC\$) so it drops voltage and passes current much like a resistor but without significant heating. The 1.2 is just the approximate forward drop of an infrared LED. You will find a number close to that in the optocoupler datasheet. \$\endgroup\$ Aug 16, 2018 at 20:59
  • 1
    \$\begingroup\$ @Janka Yes, that's true and other similar language applies to some of the other standards- UL is a "listing", IIRC. I just copied the datasheet language, which is imprecise. \$\endgroup\$ Aug 16, 2018 at 21:01
  • \$\begingroup\$ @SpehroPefhany, can you explain me little more how did you calc this? You gave me some formula but look 1/2(as I understand this is PI ~3,14)*3,14*50Hz*0,0000001 (100nF), it is around 31847,133. What should I do with this value to reacive 1,2 V ? \$\endgroup\$
    – M4xell
    Aug 17, 2018 at 15:53
12
\$\begingroup\$

The cheapest and simplest solution is just to buy a tiny mains-powered USB charger and wire up the USB +5 and ground lines to detect when the charger is powered by AC.

\$\endgroup\$
3
  • 1
    \$\begingroup\$ If the OP is in the UK, that isn't going to work. A lighting circuit can't have a normal socket in it that you could connect a USB charger to. (You can have a 5A round-pin socket in a lighting circuit - but you won't be able to find a USB charger that fits one of those.) \$\endgroup\$ Aug 17, 2018 at 9:28
  • \$\begingroup\$ Yes but are you sure that such solution is enough save to put on the ceiling under the plasterboard ? How about heating? Possibility to burned? I read a lot about cheap USB charger and fire at the home caused by this device. \$\endgroup\$
    – M4xell
    Aug 17, 2018 at 15:51
  • 1
    \$\begingroup\$ Regardless of safety, I doubt it passes code to put it in the wall/ceiling. I would attach it to the device and run the mains AC to it with wiring that complies with code. \$\endgroup\$ Aug 17, 2018 at 19:54
10
\$\begingroup\$

I strongly suggest to reconsider using your circuit in favor of detection without direct connection to mains voltage. Some examples are:

  • Photodiode to detect light
  • Coil-based current transformer to detect current
  • Current transformer with Hall effect sensor to detect current

All of the above have the benefit that they do not trigger if your light bulb is burnt out (if that is what you want).

  • Non-contact voltage sensor (NCV) circuit to detect AC voltage

The latter can trigger when the switch is turned ON even if the bulb is burnt out.

Not only the options above are much safer, their circuits are usually simpler than the monstrosity in your question.

\$\endgroup\$
5
  • \$\begingroup\$ Can you give me some example about "Non-contact voltage sensor (NCV) circuit to detect AC voltage" ? \$\endgroup\$
    – M4xell
    Aug 16, 2018 at 20:21
  • 2
    \$\begingroup\$ Sure, here is one. Here is another. Google for "ac voltage detection circuit" and you will find hundreds more. \$\endgroup\$
    – Maple
    Aug 16, 2018 at 20:30
  • \$\begingroup\$ Thanks for the example, do you know something about the noise with this solution, how will be work if I have 2 wire, 1 with constant phase and another one wich is control by relay (light on/off). How can I measure that I have phase at correct cable? Will it be work if this two cable will be close to each other? \$\endgroup\$
    – M4xell
    Aug 17, 2018 at 15:59
  • \$\begingroup\$ Of course sensors like these have certain operating distance. If you can place two wires far enough from each other then you can find a position where sensor detects the closest hot wire only. Note that you don't have to place this next to light socket. You can place sensor anywhere along hot wire, where it is far from other wires. \$\endgroup\$
    – Maple
    Aug 17, 2018 at 20:07
  • \$\begingroup\$ Come to think about it, the worse performance of you circuit is, the better. Normally they can detect AC voltage at about 5 cm. If you reduce sensitivity to about 5 mm you can easily detect only the wire you need. \$\endgroup\$
    – Maple
    Aug 17, 2018 at 20:35

Your Answer

By clicking “Post Your Answer”, you agree to our terms of service and acknowledge that you have read and understand our privacy policy and code of conduct.

Not the answer you're looking for? Browse other questions tagged or ask your own question.