I need to design a flyback converter for my project. In my design the output voltage is 15 V. I calculated all the parameters including inductance values, diodes selection etc.

However there is a design requirement which states the following:

Find the value of the output capacitor from the allowed ripple value at the output. Note that the capacitor supplies the output current during (1-Δ1) of the cycle.

The allowed maximum ripple voltage is said to be 20 mV. Can anyone help me to calculate the output capacitor value using these values?

  • \$\begingroup\$ DCM or CCM? Switching frequency? \$\endgroup\$ – Andy aka Nov 6 '18 at 21:12
  • \$\begingroup\$ DCM and the switching frequency is 66kHz. \$\endgroup\$ – Giray Salgır Nov 6 '18 at 21:33
  • \$\begingroup\$ So, you should know the imparted current to the secondary and that equals C dv/dt where dV is the ripple voltage and dt is the 2nd half time duration of the switching cycle. Let me know how you get on. \$\endgroup\$ – Andy aka Nov 6 '18 at 21:43

If you can decide how long (=Tp) is the inductive pulse which recharges the output capacitor and the switching cycle period (= T = 1/operating frequency), you can calculate the output capacitor:

C = Iout * (T-Tp)/Vr where Iout is the max. load current, Vr is the allowed max. output voltage sving, the ripple. This is actually the general current and voltage law of capacitors fitted to your case and its already presented in the other answer.

The length of the inductive pulse Tp = 2 * T * Iout/Ip where Ip is the peak value of the inductive pulse current. This is actually the charge balance, inductive current pulses must supply the whole output current. The pulses are assumed to be triangular; sharp beginning, linear deacay. This is ok if resistive losses are negilble.

Ip and Tp are tied by the induction law (voltage = inductance * current changing rate):

Uout + Vd = Ls * Ip/Tp where Ls = the inductance of the flyback transformer secondary winding and Vd is the voltage drop in the diode which prevents the output capacitor to discharge back to the transformer. You can use this to determine the needed Ls. If Ls is given, this is the other needed equation to solve both Tp and Ip. The first one was the charge balance equation.

These equations assume that there's not continuous current in the primary switch (=all inductive energy is outputted to the capacitor before new switching cycle), the transformer losses are neglible and the output capacitor works ideally.

To make designs you need still equations, at first one which binds the available input DC voltage, primary inductance Lpr, allowed max switch current Isx and the inductive energy accumulating period length Ta (equal or less than T-Tp). Obviously you can write it with induction law. It's Uin = Lpr(Isx/Ta).

Finally the relation between primary and secondary peak currents is needed. The magnetic energy stored into the transformer core must be same for both peak currents and inductances. Lpr(Isx)^2 = Ls(Ip)^2 or as well Ip = sqrt(Lpr/Ls)Isx = (Npr/Ns)Isx. That's the well known currents vs. winding turns ratio relation of ordinary transformers.

ADD: Less than ideal transformer, switch and capacitor make the case complex. The application note in the other answer is useful as a start for practical designs with real components.


\begin{equation} C>\frac{I_{out}\cdot D_{max}}{V_{ripple}\cdot f_{switching}} \end{equation}

Dmax is the maximum duty cycle 50% --> 0.5 Vripple is a peak-to-peak value

edit: I found this for you: http://www.ti.com/lit/an/slva559/slva559.pdf

  • \$\begingroup\$ Thank you for your answer but i forget to mention that my calculations are based on DCM not CCM. Therefore, this inequality may not hold for my case but anyway thank you for your answer \$\endgroup\$ – Giray Salgır Nov 6 '18 at 21:18
  • \$\begingroup\$ It is the same either way as far as I am concerned. This one says so too: st.com/content/ccc/resource/technical/document/application_note/… \$\endgroup\$ – Cerike Nov 6 '18 at 21:51
  • \$\begingroup\$ It's so strange that capacitor ESR is not taken into account, most of the times that's what rules the choice \$\endgroup\$ – carloc Nov 7 '18 at 0:54
  • \$\begingroup\$ @carloc ESR should be taken into consideration, but that wasn't the question. The question was about the capacitance needed for achieving the set out voltage ripple. \$\endgroup\$ – Cerike Nov 7 '18 at 1:47

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