How to model a Electronic Proportional Control Valve

Question

I am using a VSO LowPro Proportional control Valve (https://www.parker.com/Literature/Precision%20Fluidics/Miniature%20Proportional%20Valves/VSO%20LowPro.pdf) to regulate pressure into a closed actuator.

I am wanting to try and model this system in simulink but I am unsure on how to model this valve. I have done circuit modeling of electrical systems but not electrical mechanical systems and general you can get the transfer function from the response of the system. However could you use flow rate vs pressure to model the system?

Any help of this would be greatly appreciated.

Cheers

Answer 1

You would use a linear regression curve for the mA vs flow rate for the selected with some 5 to 10 % hysteresis then multiple that curve gain above threshold by the input pressure curve with a linear constant if operation below 50% max pressure.

This is a 1st order approximation.

For better accuracy, modelling the exact part with Excel curve fitting the range above threshold can yield a family of curves that can be used to compute the expect flow vs measured flow rate and then adjust for error reduction. By always choosing to regulate on the rising current curve, you can avoid the hysteresis.

From testing, you may find that the threshold also shifts with input pressure, P so another coefficient on the threshold using P/25 {psid} to scale that threshold.

I do not know how to use Simulink, but the best tool is the one you know how to use. I could probably model it in excel or even Falstad with a pot control, pretty quick, using Zener curves with a defined series resistance and threshold voltage for current and a capacitor with an AC sweep for hysteresis at some frequency with DC bias.

Example : Falstad