I am currently designing a battery powered LED project, that will be charged and/or operated over 25W PoE+. In my current design, I am using a flyback converter to convert the 48V to 12V and for establishing galvanic isolation. For optimisation purposes, I would really like to kick out that chunky and expensive flyback transformer and replace it by a non isolated DC/DC converter. However, in all >25W PoE PD reference designs I saw from IC manufacturers, they are always using isolated converters.
My product has a plastic housing and is not grounded nor is it further connected to any other device that is grounded. Only in case of mechanical damage (e.g. housing cracked open) will the 48V be exposed to the environment.
Another issue could be my onboard battery charger IC, which bucks the 12V from the PoE flyback converter output further down to charge a 2S Li-Ion Pack. The IC has a max input voltage of 24V, so in case of failure of a non isolated DC/DC, 48V will be applied to charger IC and damage it.
I already read another post about isolated vs non isolated PoE but I did not come to a conclusion for my project.
- Is there anything I missed why an isolated PoE converter would still be necessary or the better choice for my application?
- If yes, could you please give an example for this failure case?
- I have not seen any standard that PoE with higher power requires galvanic isolation. Am I wrong about that?