I'm building a circuit at the moment which involves switching a 500ma load from a microcontroller to balance a bank of batteries. This circuit runs at 12V nominal. I've built a PCB with 1210 chip resistors in a 4S8P type configuration (32 resistors) each running 51ohm for an overall resistance of 25.5ohm.

I've selected 32 Panasonic ERJ14 1210 1/2W resistors which should be dissipating around 180mw each, however these chips are very quickly getting very hot, measured in at over 120˚C in a 20˚C room. The data sheet lacks ambient temperature delta / load data so my question is, how does one determine the temperature rise for a particular chip resistor? And less directly, what are the physical limitations to heat rise from dissipating a certain amount of energy? In this example, how hot is a particular surface area going to get to dissipate 6W?

• How much copper are the resistors attached to on the board? Commented Apr 16, 2020 at 8:10

First: A rise in temperature of 100K seems quite a bit for a 1210 resistor with 180mW net load. Did you measured the load or is it just calculated? Is the resistor packed in an additional package (housing or such) or is it operated at free air?

Second: The resistor has three ways to lose his dissipated energy:

1) conducted over mounted board - which for his parts loses the energy over 2) and 3)

2) Air convection