I want to repair my computer mouse cable which has become disconnected from the PCB. The wire is insulated with enamel and I have to remove it before soldering it back onto the board.
How should I remove the enamel?
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Common ways of removing the insulation on enameled wire include:
I had to strip 60 ends of 0.2mm enameled wire for my little project of dead-bugging and dumping a 32-pin EEPROM:
By the end I arrived at a method of laying the end of the wire on a piece of smooth wood, and scraping the enamel off with an edge of a thin fine file. It's not as sharp as a blade would be, so you don't damage the wire so much, and you can control the length of stripped area better than with sandpaper.
Since I had to strip short pieces, it was hard to hold them against the pull of the file, so I made a little holder by gluing two pieces of fine sandpaper to the inside of a clothes peg:
Get a pill of aspirine. Put your enameled wire on its surface and press it down with a soldering iron's tip heated by operational temperature. Aspirin melts, boils, gets in contact with enamel and desintegrates its coating on wire's copper. So you can strip it with the same soldering iron's tinned tip pretty easily in a couple of seconds (up to 10 sec in fact). Then let it cool down for a several seconds and remove the brittle (like a colophony) melted aspirine's rests away from naked and tinned enameled wire's tip... Do not breath in the aspirine smoke.