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I work in a theatre and I'm looking for some guidance on how to solve an issue regarding a 24V power supply in one of my LED lights. The model is a Chauvet SlimPAR QUAD 12 IRC, to be exact, consisting of 4 sets of LED channels(red, green, blue and amber). With budgets as tight as ever there is a renewed interest in getting as much low power LED kit fixed as possible.

The fault first came to our attention when the light began constantly flickering and had a ticking sound emanating from inside, regardless of what output levels we set it to. I have taken it apart and found that some of the electrolytic capacitors within the power supply had bulged and leaked.

After replacing the 3 x 35V 1000uF and 1 x 400V 120uF I now find myself in a position where all colour channels (red, green, blue, amber) work correctly at full output. Once any colour (except red) is dimmed to around <40% of its full output the flicker returns and I hear ticking once again, albeit at a lower level this time.

It has been suggested to me that the issue lays somewhere in the feedback circuit on the secondary side. The replacement capacitors I have used are supposedly "low ESR" but as the issue is still present I am unsure what to investigate next.

Any help or links to further guidance would be appreciated.

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Admittedly one of the capacitors has been soldered on a little wonky but the connection is good. I am aware this is a cheap and nasty power supply but unfortunately there is no money for a complete replacement and searches for circuit specs have been unsuccessful. I am tinkering with this as a hobby in an attempt to extend the light's lifetime.

Many thanks!

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    \$\begingroup\$ How much is your time worth I wonder? \$\endgroup\$
    – Andy aka
    Commented Dec 7, 2020 at 13:41
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    \$\begingroup\$ A good point raised. Admittedly I am bordering on the point of diminished returns here which is why I stress this has crossed into being more of a hobby than trying to solve it on work time. \$\endgroup\$
    – jonccox
    Commented Dec 7, 2020 at 13:46
  • \$\begingroup\$ Is your hobby to be defined by fixing cheap (and probably poorly designed) light fixtures. I'm just saying this because you might not get from your "hobby" what you might really desire. Trying to fix poorly designed stuff just gets you that and it doesn't really expose you to how to recognize good designs. \$\endgroup\$
    – Andy aka
    Commented Dec 7, 2020 at 13:50
  • \$\begingroup\$ I think I see the point you are making. In a general sense, the various types of aging LED fixtures that our theatre contain break in one way or another. Management have no intention of replacing these so the challenge becomes seeing what has failed and attempting to replace. But this may have reached the point at which this is no longer feasible or counter productive. Thanks for your reply. \$\endgroup\$
    – jonccox
    Commented Dec 7, 2020 at 13:56
  • \$\begingroup\$ You might be able to properly dim these LED fixtures - does the spec sheet for the fixture allow you to do this? \$\endgroup\$
    – Andy aka
    Commented Dec 7, 2020 at 13:59

1 Answer 1

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Granted yes, I changed the same four caps as mentioned above (One- 400V 120uF, three - 35V 1000uF), but I found the two 50V 10uF caps (green electrolytic caps) were my issue with the other four. The value of saving it from landfill should be enough.

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