I am designing the current limiting (fault detection) circuit for a three phase BLDC motor and I wanted to ask, If I have three switches on at any given time (180 degree commutation) than should the sensing resistors be placed as shown in figure 1, or is it fine to have it as shown in figure 2 which is typically used for 120 degree commutation method. Thank you.
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\$\begingroup\$ The lower 3 shud be adequate, and ensure you have >1us dead time to prevent shootthru \$\endgroup\$– D.A.S.Commented Dec 31, 2020 at 14:58
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\$\begingroup\$ What faults do you want to detect? \$\endgroup\$– Bruce AbbottCommented Dec 31, 2020 at 17:03
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\$\begingroup\$ TI has some good app notes on measuring 3phase BLDC motors. Another common method is to put sense resistors in series with L1 and L2. Then you can always measure current, even when recirculating. \$\endgroup\$– AaronCommented Dec 31, 2020 at 17:07
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\$\begingroup\$ I want to limit the current so that I can protect the FETs from heating up too much \$\endgroup\$– Daniel BashyCommented Dec 31, 2020 at 18:39
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1 Answer
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If you need only to check the current limit, then this is the way:
simulate this circuit – Schematic created using CircuitLab
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\$\begingroup\$ Hi, thank you for your answer. I want to protect the FETs from overcurrent and I have three of them on at any given time \$\endgroup\$ Commented Dec 31, 2020 at 18:41
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\$\begingroup\$ @DanielBashy At any time only two transistors conduct, one upper and one lower. So with a single shunt you fully cover the requirement. \$\endgroup\$ Commented Dec 31, 2020 at 18:56
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\$\begingroup\$ Not for 180 degree commutation you can have three on at any time, 2 from the high side and one from the bottom or vice versa. This way you get more torque out the motor. My question is thay I want to protect the FETs from overcurrent so what is the best arrangement. \$\endgroup\$ Commented Dec 31, 2020 at 18:58
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\$\begingroup\$ @DanielBashy I see. What is 180 deg. commutation? Never seen, do you have any link? \$\endgroup\$ Commented Dec 31, 2020 at 19:05
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\$\begingroup\$ Yeah here is the link academia.edu/5295957/… \$\endgroup\$ Commented Jan 1, 2021 at 11:45