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What voltage can I expect primitive PCB (2 copper layers, one on each side), to hold between one and another layer?

I assume removing copper at edges should make the edge path longer, so I am mostly interested in through-PCB breakdown.

I’m interested in 3-30 kV.

If this is not a good option, what options do I have to make a pcb-trace-transformer, that can hold a large voltage? In all configurations I can imagine traces are too close to be safe.

Update: im interested in a long term load, high frequency, not one peak. Dielectric strength of FR4 is 20MV/m, I can assume 20kV/mm. But dielectric breakdown says >50kV. 3MHz will be ok

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  • \$\begingroup\$ When you look up the dielectric strength of FR4, what do you find? \$\endgroup\$ Commented Feb 26, 2022 at 22:41
  • \$\begingroup\$ @SpehroPefhany 20MV/m, i assume about 20kV for 1mm board. But dielectric breakdown says >50kV. I assume it is non-linear \$\endgroup\$ Commented Feb 26, 2022 at 22:44
  • \$\begingroup\$ Peak once or continuous? \$\endgroup\$
    – winny
    Commented Feb 26, 2022 at 22:57
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    \$\begingroup\$ Typical FR4 is 1.6 mm thick. That is the most standard size (but other sizes are still pretty common). Is it possible that the dielectric breakdown of 50 kV is based on 1.6 mm FR4? \$\endgroup\$
    – user57037
    Commented Feb 27, 2022 at 0:33
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    \$\begingroup\$ Although that still only comes to 32 kV. Hmmm. \$\endgroup\$
    – user57037
    Commented Feb 27, 2022 at 0:45

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FR4 is often used for Rogowski coils for sensors in grid transformers and perform well with high voltage ratings. Degraded ratings depend on fabrication quality, and measling (voids) degradation stress from mechanical, thermal and moisture.

A more common FR4 dielectric breakdown spec is 20kV/mm , but this can easily be degraded lower or under pristine conditions increased as well. However surface breakdown or creapage is far worse due to contamination. Air with a smooth gap has a typical breakdown of 3kV/mm.

With Dk= 4.2 capacitance depends on the copper area/gap ratio that will affect HF impedance.

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