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A disclaimer before I dive in, I am not working with a battery pack. Anytime I refer to Li-Ion cells or 18650s, I am trying to handle each cell as an individual. I am actually avoiding building a battery pack, that would be a problem.

I am working on an automated 18650 tester for evaluating salvaged cells. To do this I thought I would be able to mux 8 cells so I can have a single calibrated multi-meter (only ever in voltmeter mode) doing all the measurements. I am using a CD74HC4067 analog mux to do this.

The issue I ran into while prototyping is that, when all 8 cells are present, the voltage averages (maybe it just is the highest measured) between them, no matter that the mux is set to. In trying to identify the issue, I can measure continuity between test stalls when no cells are present.

Is this a known and observed behaviour when muxing multiple voltage sources? Or is it more likely that there is a problem with the application rather than the theory (Something like a bad breadboard, circuit assembled incorrectly.)

Is something like 8 analog opto-couplers the right direction for a solution? I have some HCNR200's for this.

My mux circuit is very bare bones as seen here. Schematic of what is connected to the mux

These photos are of my prototype, I dont expect it to be obvious in a photo but it provides context. Test Stall from the side Test stalls from the front Mux circuit deep in spaghetti

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  • \$\begingroup\$ That shouldn't happen. What logic voltages are bing supplied? Does the multiplexer have power? \$\endgroup\$ Commented May 26, 2023 at 21:27
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    \$\begingroup\$ does the MCU share the same ground as the mux? \$\endgroup\$
    – Neil_UK
    Commented May 26, 2023 at 21:33
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    \$\begingroup\$ I wonder if the leakage current is getting you because the voltmeter is very high impedance. If you apply a 1 mA load to the output (pin 1, resistor to ground) does the problem go away? \$\endgroup\$ Commented May 26, 2023 at 21:38
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    \$\begingroup\$ @evildemonic I had a 10kohm pull down resistor, the problem persists with a 3.3k \$\endgroup\$ Commented May 28, 2023 at 17:26
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    \$\begingroup\$ @Mr.Thinkage - 80 ohms ground continuity sounds rather high. I would hope it would measure less than 1 ohm. \$\endgroup\$ Commented May 28, 2023 at 17:43

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