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Oct 9, 2014 at 14:13 comment added KyranF it is not really the best thing to just keep up-rating the device. Remember, these things can handle 4-5x the current for short durations (pulse current ratings) such as a load change, and the motor is an inductor itself which naturally limits current surges..
Oct 9, 2014 at 14:11 comment added KyranF @siva for your next attempt, I say use two in parallel with each their own heat sinks, and try to put a heavy duty 200+V, ~3-10A rated flyback diode across the motor terminals.
Oct 9, 2014 at 14:10 comment added siva But my doubt is in what factor should I increase these ratings.
Oct 9, 2014 at 14:09 comment added siva Yes, I saw that post, I probably should increase the mosfet ratings since the measured mosfet junction temp is 80.c which will further derate the Max Id allowed(can be seen inthe datasheet) and also I noticed the failure of mosfet happened only when there is sudden increase in load and increase in load will lead to sudden increase in current and then mosfet failure.
Oct 9, 2014 at 13:52 comment added KyranF @siva see this question and it's answer on this site: electronics.stackexchange.com/questions/63568/…
Oct 9, 2014 at 13:47 comment added KyranF @siva perhaps that was the over-voltage transient, that can cause FETs to fail into short circuits. Try diode clamps.
Oct 9, 2014 at 13:43 comment added siva During the failure the Mosfet DRAIN and SOURCE pin gets short.Yes ofcourse it get hot, which is why I have put a heavy sink and I have measured the heatsink temperature which is 70.c (max).The duty cycle goes upto maxium of 75%.
Oct 9, 2014 at 13:33 comment added KyranF @siva it seems your mosfet is good enough, do you know what was happening during the MOSFET failure? And did your first FET get very hot? what duty cycle % does your controller output usually, when you reach the desired speed?
Oct 9, 2014 at 13:14 comment added siva I have further updated with the circuit diagram, with additional notes, have a look.
Oct 9, 2014 at 13:01 comment added KyranF for example if you chose a 200V 6A MOSFET, you will very quickly have a broken device.
Oct 9, 2014 at 13:00 comment added KyranF @siva It only takes one microsecond of things not being okay, to blow up ;)
Oct 9, 2014 at 13:00 comment added siva I have already designed the circuit based on the ratings, and its running okay.
Oct 9, 2014 at 12:58 comment added KyranF If you wanted to go for a higher current handling FET you can go for that FDP's big brother, the FDP24N40 or similar, which is 400V 24A rated, with the same package.
Oct 9, 2014 at 12:55 comment added KyranF You can also put FETs in parallel for more throughput, but be aware that this also parallels the gate capacitors, making it even harder to turn them on quickly.
Oct 9, 2014 at 12:51 history edited KyranF CC BY-SA 3.0
added 178 characters in body
Oct 9, 2014 at 12:43 history answered KyranF CC BY-SA 3.0