[Update]
I have done some measurements today.. Here they are:
Using a PD (Osram BPW34FA) and a 10K resistor. I manually touch to the surface of the projector's window with the PD and 10K resistor. I measure voltage across resistor using a scope. The result is approximately 500mV. (I took out the 4mW ambient measurement, it was 504 but when Kinect isn't there it is 4mW, so the delta due to Kinect is 500mW)
Now, 500mV translates to 500uA current on this diode. (500mV/10K=500uA). At 7mm2 (assuming pD is uniform energy absorption, which is a reasonable assumption) per mm2, I get 71uA. The diode's efficiency is 0.65A/W, I simply use this to calculate incoming power per mm2, it translates into 109uW/mm2.
I also measured the angles of the diverging pattern. They are 50 degrees vertically and 54 degrees horizontally. (Use a sony cam in nightshot mode and a ruler. The patter is not perfect rectangle but rectangle is a reasonable assumption)
So, assuming the output of the diffuser is 12 mm away from the window, you get an approximate area of 12*tan(50)= 14.4mm and similarly 17.7mm. So the total area of the beam at the window is 254mm2. Since we established per mm2, this thing emits 109uW, total energy output becomes 27.6mW, which is inline with 60mW laser output with 50% optical efficiency. I didn't break the Kinect to measure the depth of the diffuser output but I guess it could easily be 1mm, in this case the output power translates to 18mW at the window. Anyway it is high and I am still not understanding why it is Class 1. Hope you guys can help.