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Apr 28, 2021 at 19:09 comment added Real Magnetics I agree. Those example motors are way too big for your application, I was intending that they would serve as an example for the pancake motor geometry. I would suggest you look up "Frameless Motors". These motors need to be integrated into a housing but will give you the most flexibility/options when searching for a motor that meets your specifications. You can apply the dimensional technique I started above when comparing different motors. Regarding performance metrics. I would start by identifying your maximum torque requirements over the speed range you need maximum torque.
Apr 28, 2021 at 12:22 comment added Ivo K Is not it that they (Magnax) have not yet started mass production? And their motor seems rather big for my vehicle.
Apr 28, 2021 at 5:17 comment added Real Magnetics That is a difficult question to answer. You really have to compare efficiency maps of motors to determine performance differences. Regarding pancake motors I can provide some examples on how they improve efficiency. I know Magnax has a somewhat ingenious design where their stator pole-pieces are wound as solenoids (then grouped together to construct the stator). This is done to reduce end turns, which increases efficiency. I believe that Magnax also uses grain oriented electrical steel in their pole-pieces (typically only used in transformers) which lowers core loss in pole pieces.
Apr 28, 2021 at 4:59 comment added user57037 Doesn't efficiency tend to suffer as you move from hotdog to pancake, though?
Apr 28, 2021 at 4:52 history answered Real Magnetics CC BY-SA 4.0