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Design For Manufacturing - Principles and techniques that are used to ensure that a product is more easily manufactured, has higher yield during manufacture and/or exhibits lower cost of manufacturing. May be accomplished through choice of components, extra circuits for testing through to mundane issues like space for fixturing and labeling amongst many other techniques.
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Does the PCB have to be thinner than through-hole pin length?
Visual inspection requires a visible solder fillet. This needs the pin to protrude beyond the surface of the board, so the solder meniscus between the end of the pin and the pad on the board can be se …