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Will this Design Cause Corrosiondesign cause corrosion from a Ground Loopground loop?

Will this Design Cause Corrosiondesign cause corrosion from a Ground Loopground loop?

schematic

simulate this circuit – Schematic created using CircuitLab

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?

Will this Design Cause Corrosion from a Ground Loop

schematic

simulate this circuit – Schematic created using CircuitLab

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?

Will this design cause corrosion from a ground loop?

schematic

simulate this circuit – Schematic created using CircuitLab

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?
added 270 characters in body
Source Link

schematic

simulate this circuit – Schematic created using CircuitLab

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?

schematic

simulate this circuit – Schematic created using CircuitLab

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?
Source Link

Will this Design Cause Corrosion from a Ground Loop

The design is an undersea light.

  • The connector provides the customer ground-line-neutral.
  • The line and neutral are connected to an LED driver board.
  • The green ground wire is connected to the ground plane of the driver board.
  • The ground plane of the driver board is screwed to the first housing component with good contact
  • A 3 inch ground wire is run to a second housing component which is isolated from the first by hard a nodize.
  • Both housing components are wetted by seawater.

This was tested in fresh water for 3 months with no issues. But a prototype version with soft anodize started to corrode pretty quickly at high temperature.

  1. Will the cause galvanic corrosion as-described?
  2. Will this cause galvanic corrosion when (not if!) the anodize is damaged?
  3. If the housing were not connected to the earth ground, what would be the purpose of the earth ground?