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I am trying to use an Arduino + PWM to control a 100w LED using a Sure Electronics 300-3000ma buck regular - Product Here

The chip being used is LM3409

300-3000mA Buck Regulator LED Driver for 1-100W High Power LED

The buck regulator is powwered by an external 36v suppply to VCC + GND, and a 100W led is connected to the LED +/-.

This configuration is working fine without PWM but I can not understand how to control it with PWM from an Arduino without flicker.

The arduino is connected to to a 4n35 Optocoupler.

The Arduino Digital Pin 2 is controlled (AnalogWrite) after reading the value of a Potentiometer (0-1024 mapped to 0-255) and is connected via a 200 Ohm Register to Pin 1 of the Optocoupler. Pin 2 of the optocouler is connected to the arduino ground.

int led = 2;           // the PWM pin the LED is attached to
int last = 0;
// the setup routine runs once when you press reset:
void setup() {
  // declare pin 9 to be an output:
  Serial.begin(115200);
  pinMode(led, OUTPUT);
}

// the loop routine runs over and over again forever:
void loop() {
   int sensorValue = analogRead(A0);
   sensorValue = map(sensorValue, 0, 1023, 0, 255);
   if (sensorValue != last)
  {
    last = sensorValue;

    analogWrite(led, sensorValue);
    Serial.println(sensorValue);
  }
}    

The LED buck device says that the EN pin - PWM terminal when applied with ground or suspended, full amount of current will be output and when connected with +5v or VIN, output current will be 0.

I have tested this, if I connect the 36v from the LED power supply to the EN pin the LED goes out. If I connect to ground or leave floating it runs at 100%

I do not know how to connect the other side of the Optocouler to the EN PIN properly.

I have connected pin 4 of the optocoupler (EMITTER) to the EN PIN, and connected pin 5 (COLLECTor) of the optocoupler to 36V from the VCC on the buck regulator.

This seems to work as it does go up and down in relation to changing the potentiometer.

  • 0 from analogWrite on the arduino and the LED is running at 100%\
  • 128 from analogWrite on the arduino and the LED is running at 50%
  • 255 from analogWrite on the arduino and the LED is running at 0%

But it is not a constant brightness, it is flashing terribly and not usable.

Any help appreciated as I do not know how to move on with this.

Actual Layout

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  • \$\begingroup\$ I’m not a programmer, but is delay(100) 100 ms worth of delay, i.e. 10 Hz? Then yes, it will flicker terribly. \$\endgroup\$ – winny May 19 '18 at 8:00
  • \$\begingroup\$ The delay is not needed as the arduino analogWrite() creates the PWM signal. I removed it from the code above. \$\endgroup\$ – chris crowe May 19 '18 at 16:39
  • \$\begingroup\$ I removed the buck regulator and use a simple LED and a resister going to ground and it seems to dim perfectly. I do not understand how the dimming is supposed to work on this driver. Also using another simple driver with separate PWM + GND worked perfectly. I just need help with these Sure Electronics drivers. \$\endgroup\$ – chris crowe May 20 '18 at 5:45
  • \$\begingroup\$ Show circuit diagram. \$\endgroup\$ – winny May 20 '18 at 10:17
  • \$\begingroup\$ I added the components I am using to the main question. \$\endgroup\$ – chris crowe May 20 '18 at 21:59
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OK with the help of a colleage at my work I have now got it working.

Correct Solution for Optocoupler

My Correct Solution

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  • \$\begingroup\$ Ah! A missing pull-up. I would not pull up to 36 V unless I knew that the EN pin was made for it. It might be over the rating for the optocoupler too. \$\endgroup\$ – winny May 22 '18 at 6:41
  • \$\begingroup\$ The EN pin is rated at 45V, and the 4N35 is rated at 70V so no problem there. LM3409 - VIN, EN, UVLO to GND - 45V 4n35 - Collector emitter breakdown voltage VCEO 70 V \$\endgroup\$ – chris crowe May 22 '18 at 6:44

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