I am trying to revive a months-dead home theater amp/audio unit (Panasonic SA-XR50) that a family member cooked after a move and was not sure what "OVERLOAD" on the front panel meant before it went off totally (he let some of the speaker leads short).

I've already spotted a few bad caps, but want to isolate the boards and see if I can get it to power up with some of them disconnected.

I've come across this lovely connector below and quite to be honest, embarrassed that I can't figure out how to remove these (properly).

Board Connector Close Up

I am not sure if this whole section just lifts off, I've tried moderate pulling and pushing from underneath, but no movement.

There is a sort of "cover" that I un-clipped on another similar connector, but not sure if this is part of the process...

Connector Cap Removed

If anybody could shed some light/advice on how to properly remove these connectors before I end up botching it up, it is greatly appreciated.

EDIT: As per the suggetions of passerby and WhatRoughBeast I used a fine tipped screwdriver to wedge into the wire/pin... after working all pins, the wire pulled right out.

enter image description here

  • 2
    \$\begingroup\$ I'm pretty sure that it's not meant for disconnects. The wire gets pushed in and the connector clips or pierces on like a Chinese finger trap. \$\endgroup\$ – Passerby Apr 15 '16 at 21:55
  • \$\begingroup\$ You may be able to shim a metal into it. See i.ytimg.com/vi/2BfkVahSPjw/hqdefault.jpg for an idea of how the connector holds onto the wire. A thin metal, like a jewelers screwdriver or some soda can tin. Wedged between the clip and the wire freeing the wire. \$\endgroup\$ – Passerby Apr 15 '16 at 22:25
  • \$\begingroup\$ This was the ticket... used a watchmaker's screwdriver set to find the right one. \$\endgroup\$ – frischky Apr 15 '16 at 22:36

That is a 2-piece connector. The top piece has an ear at each end which is held in place by the sort-of-triangular bump you see in the cutout in each ear. What you need to do is take a very fine screwdriver or knife blade at each end, and bend the bottom of the ears out unit the bump disengages. Then you can pull the top piece off straight up. Now you'll find that each wire is held in place by a pair of vertical prongs which stick up from the lower piece. The prongs pierce the insulation and grab around the conductor. (this is why it's call an IDC, insulation displacement connector). You'll need to pull each wire up to free it from the prongs, being careful not to actually bend the prongs.

After you've ruined a connector or two, you'll find it's pretty easy.

And reinstalling the wires is fairly straightforward, but not necessarily convenient. Cut back the wire until you have smooth cable. Place the end of the cable on top of the prongs. Put the upper piece in place and squeeze the upper piece down, forcing the wire onto the prongs, until you hear the ears click into place. Be aware that this is usually done with a special tool. If you make a spacer to put under the board with cutouts for any connections (such as, specifically, the connector pins) you may be able to do it in a vise.

  • \$\begingroup\$ Thanks. I managed to get the right sized screwdriver, popped it down the sides of each wire and it came right out. \$\endgroup\$ – frischky Apr 15 '16 at 22:37
  • \$\begingroup\$ I'm not sure is an IDC. It looks like it re requires a stripped back wire. It doesn't pierce the Insulation. Can your check again @Whatroughbeast \$\endgroup\$ – Passerby Apr 15 '16 at 23:13
  • \$\begingroup\$ @Passerby - Oops. My mistake. It's not an IDC, although the outlines of the assembly are similar. You're in luck: reassembly won't be as hard as I'd thought. \$\endgroup\$ – WhatRoughBeast Apr 15 '16 at 23:22
  • \$\begingroup\$ Yeah, the leads just seem to click back in. Now if I can just figure out how I got the first cap off, then the rest should be a piece of cake! \$\endgroup\$ – frischky Apr 15 '16 at 23:37

Your Answer

By clicking “Post Your Answer”, you agree to our terms of service, privacy policy and cookie policy

Not the answer you're looking for? Browse other questions tagged or ask your own question.