I am reading "Advanced Thermal Management Solutions on PCBs for High Power Applications":


And on page 4 is states that:

It can be seen that the thermal vias are situated in the extended thermal pads beside the pad, where the component will be placed. So, to avoid the well-known problem of solder soaking, it is not possible to place open thermal vias directly underneath a component.

I have never heard of "solder soaking", can someone please explain what the author means?


I found something called "Solder voiding" in another document which seems to be the same thing:

enter image description here

  • \$\begingroup\$ Not sure if I would call it soaking, but guess what happens with solder on an open via when it melts... \$\endgroup\$ – PlasmaHH Nov 22 '17 at 10:44
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    \$\begingroup\$ @Time Mottram This is probably the wrong link? I don't know if this is the correct term they used but what they meant is probably that such open thermal vias will drain the solder from your thermal pads. \$\endgroup\$ – Manu3l0us Nov 22 '17 at 10:47
  • \$\begingroup\$ Yep, sorry, fixed it. \$\endgroup\$ – Tim Mottram Nov 22 '17 at 10:50
  • \$\begingroup\$ Yeah, that's what I thought but I was wondering if anyone with more knowledge than me knew, it says "well-known"... \$\endgroup\$ – Tim Mottram Nov 22 '17 at 10:52
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    \$\begingroup\$ The voiding is the lack solder (marked red in this image) created in this case due to solder wicking (solder flowing down the vias) \$\endgroup\$ – Manu3l0us Nov 22 '17 at 11:26

It has been mentioned in the comment by Manu But I'll elaborate here in an answer:

When placing thermal vias underneath a component with a thermal tab and these vias are open, then the solder will suck through the vias because of capillarity. When this happens, it can happen that's there's not enough solder left in order to make a reliable bond. The result is that the thermal enhancement effort makes things worse.

The solution is to close the vias through plugging, e.g. with silk screen (=tenting, not recommended as there are no guarantees) or dedicated plugging.

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  • \$\begingroup\$ I'm not sure that you would ever want to plug a via with silk screen, especially under a thermal pad. \$\endgroup\$ – Tom Carpenter Mar 3 '18 at 14:54
  • \$\begingroup\$ I agree, it's a poor man's solution to real plugging. Edited. \$\endgroup\$ – gommer Mar 3 '18 at 14:59
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    \$\begingroup\$ I think they call the practice "tented vias" its an option on PCB design software like Altium. I agree with it being a bad plan. \$\endgroup\$ – Tim Mottram Mar 8 '18 at 14:23
  • \$\begingroup\$ Indeed, tenting it is. Edited. \$\endgroup\$ – gommer Mar 8 '18 at 15:16

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