Amplifiy a square wave pulse to drive a 30-60V 100 Ohm PWM load

• R around 100 ohm.
• Operates with PWM.
• Has linear average I-V response with square pulse up to 10KHz.
• Absolute maximum voltage is 60V.
• Absolute maximum average current is V * duty% / R < 100mA.
• Absolute maximum power average 0.85W.

Operation Requirement:

• Upstream voltage range: 0-60 V.(Can be provided by upstream PSU in CC/CV mode)
• Frequency range: 0.5 - 4 kHz.
• Duty cycle range: 0%-95%.
• Can accept trigger (4 kHz).
• Can divide trigger (f/2, f/4, etc.)
• Adjustable trigger delay.
• Clean waveform.
• As small rise and fall time as possible.

I'm not aware of any equipment that fits all those requirement. Most function generators can only reach +/- 10 V. Most bench power supplies only supply DC in CV/CC mode.

Digital I/O devices (Arduino, etc.) with faster clock can achieve all those except for the voltage requirement. Perhaps there is some sort of amplifier that can bring the voltage to 60 V, but DC-DC boost modules only works with DC input/output.

• 1W/60V =I is much less than 60V / 100 Ohms = 0.6A or 36W peak. Which is correct? Is it terminated with 100Ohms? You can do this all with 2 old logic IC’s and 2 pots with a PCh FET Aug 18 '20 at 22:11
• Do you already have a generator that can be used with a simple output driver stage? Or can you specify one you are willing to buy and use? It's really easy to add an output stage for the frequencies you discuss. The 2n5401 and 2n5550 would handle much higher voltages, too.
– jonk
Aug 18 '20 at 22:21
• @TonyStewartSunnyskyguyEE75 1W peak, power = I * V * duty% the device works with pulsed voltage. How does 2 logic IC handles PWM and trigger ? Doesn't fully functional triggering requires system interrupt ? Aug 18 '20 at 23:00
• @jonk I have Arduino, NI DAQ etc. All can be used to generate the waveform I need. The problem is the voltage. If there is a reliable equipment that can do both, I'm willing to purchase it. Aug 18 '20 at 23:02
• @7E10FC9A Yeah. I'm getting the impression you are looking for a commercial off the shelf solution (you wrote that you'd prefer a "solderless solution.") But if you are willing to "build something" with a few parts to add (assuming you already have a voltage source that is capable of your load) then that's another thing. It's not hard to do and an Arduino can easily drive it. Most of the trouble is in the power supply rail. But you can buy that. I still wonder what your load is, though. Capacitance and required peak current matter.
– jonk
Aug 18 '20 at 23:08

First cut -- with speed-ups included

Here's a version of a simple circuit to drive a higher voltage output from a simple MCU I/O pin:

simulate this circuit – Schematic created using CircuitLab

The problem with the above circuit is that the only short-circuit protection it has is based upon the provided current into the base of either $$\Q_1\$$ or $$\Q_2\$$. While that does seem, at first, to limit the output in a short circuit situation, the most important problem is that the output BJTs will probably just burn up (dissipate too much) when faced with a short-circuit event. BJTs also have a problem where they can heat up a bit and then be able to supply still more output current. And BJTs vary, anyway, one to another. So nothing is really sure even if you could handle the dissipation.

So the above circuit is not all that safe from accidental events.

Second cut -- current foldback to protect the driver transistors

A current foldback scheme is probably important to help limit dissipation. This doesn't just limit the current, it also will retard the current in the case of a dead short so as to protect the output BJTs and keep their dissipation to a relatively safe level.

In general, the basic idea looks like this:

simulate this circuit

The only addition is a foldback topology for each of the two output BJTs. Yes, it's a little more complicated. But it's also worth doing.

The above circuit will max out at about $$\50\:\text{mA}\$$ before it starts folding over, hard. It's when the voltage drop across the two $$\12\:\Omega\$$ resistors exceeds about $$\600\:\text{mV}\$$. When that occurs, it rapidly flips its behavior over and the load current is forced to proceed through the $$\120\:\text{k}\Omega\$$ resistors, which will limit the short circuit current to about $$\500\:\mu\text{A}\$$.

Here's a simulation of the output using varying duty cycles and at your maximum frequency rate of $$\4\:\text{kHz}\$$ on the above schematic that includes the current limiting and is driving a load asking for $$\\approx 55\:\text{mA}\$$ (the absolute maximum before it starts folding over, rapidly):

(If the load asks for $$\60\:\text{mA}\$$ the above circuit flat-lines immediately and delivers about $$\500\:\text{mV}\$$ to the $$\1\:\text{k}\Omega\$$ load [again, demonstrating the maximum current of $$\500\:\mu\text{A}\$$ current limit.])

A little emitter degeneration could be added to $$\Q_4\$$ and $$\Q_5\$$. This would be on the order of $$\\frac{100\:\text{mV}\cdot R_4}{V_\text{CC}-V_\text{BE}}\$$. In the above circuit, perhaps $$\47\:\Omega\$$. It's probably not necessary. But it would provide a little more consistency, one circuit to another and one operating temperature to another.

Summary

None of this is a full system. It really looks like you have the budget (from your comments) for a commercial unit, if one existed to fit your needs. It might also pay for a good hobbyist to create it and test it for you, before delivery. (It probably won't achieve that with a full custom design from a professional designer -- at least not in the US where educated labor isn't cheap.)

I'm just a hobbyist, myself, and this is probably the approach I'd take. It's cheap, easily cobbled together, and allows me to spend that USD1000 on a fancy tool (toy) that I could better use than squandering the cash here.

By the way, if you build two of the above circuits, you've got two "h-bridges" and can create a bridged output that can reverse the applied voltage on your load (suspended between the two outputs.) Just something to think about.

Which brings up a last point. If you want to buy something, look for h-bridge ICs that can support the voltage you want. (The UC2950T is the kind of thing I'm thinking of, except that it cannot handle the voltage requirement you have.)

• Comments are not for extended discussion; this conversation has been moved to chat. Aug 20 '20 at 18:52