Need help with timing circuit for ballistic sensor

Question

I built a project using an Arduino microcontroller to manage high speed photography of an air rifle shooting targets like balloons.

I have a contact switch on the trigger. When that feeds a logic 1 into my Arduino program, I tell the camera to fire it's shutter, turn off the LED room lights, and start looking for the pellet from the air rifle to break a beam of LED light that's placed in front of the barrel of the gun. When that happens, my program times the amount of time the pellet takes to break a second beam that is exactly 2 inches past the first. My program uses the delay between the 2 events to calculate the speed of the pellet, and multiplies the by the distance to the target that I've entered into the Arduino.

At the calculated time my rig uses a solid state optio-isolator to close the contact on a flash.

Everything works well, to a point. I wrote Arduino code that deals with the i/o ports directly rather than using the Arduino functions to minimize the latency of inputs.

However, the Arduino is relatively slow, and it takes several instruction cycles to respond to a triggering event. That means that my calculated time is limited to multiples of the response time, meaning that my timing for firing the flash is often off by a small but important amount.

What I'd like to do is have a microsecond precise programmable realtime clock chip that I could trigger on a rising edge signal, have it measure the delay to the second sensor, calculate the projectile speed and the required delay until the projectile reaches the designated distance to target, and then trigger a logic 1 at that moment with microsecond accuracy.

Most real time clock chips I've seen output the time over a serial line, which would be way, way too slow for this application. Even for my air rifle application the pellet would be stuck in the "bullet trap" at the end of the target before the first time value has finished being sent to my microcontroller.

I'm currently working with air rifles, but hope to switch to .22 caliber bullets, which can move at faster than the speed of sound.

Is there some high precision programmable realtime clock chip I could use for this application? Or perhaps a circuit I could build with a quartz crystal, a digital counter, and a programmable gate array?

P.S. Here is a link to some of the results from my current setup. When it works, the results are very cool looking:

High speed photography

Answer 1

I think you can use the built-in input capture in the AVR microcontroller (possibly with an Arduino library function rather than bare-metal programming). If you did have to do the latter, Atmel Studio is a free download and has everything you need software-wise.

Timer 1 is 16 bits and, I believe with minimum prescaler it can be run at 16MHz (assuming that's the CPU clock), which gives you 62.5ns resolution and 4ms maximum time. The counter free runs and the count is grabbed upon seeing an edge when properly configured.

The only problem I foresee is that the pulses may be two close together for the input capture to be reconfigured to grab the second edge on the other input pin. In bare metal programming you could use an interrupt and probably some microseconds would be enough. At 1500 FPS you would have 111usec for 2" which sounds like a lot of time for an ISR. You could get about 1776 counts which is likely much more than necessary or even useful.

For that, or other reasons, you might consider increasing that 2 inches- it seems rather short to get high accuracy anyway. Commercial bullet speed meters use more like 200mm/8" IIRC.

Answer 2

Some ideas for now...

Beg/Borrow/Make a Deal for a >10MHz time interval counter or 30MHz DSO scope

-e.g. GUC-2010G 100MHz Universal counter $100 used on Kijiji worth $1k

Start by measuring latency to each flash camera unit from the trigger mechanism to the camera and trigger sensor to target arrival.

Method 1 Optical ( faster, more precise, more stable , but more difficult setup) Method 2 Acoustic ( est. 50x lower bandwidth, slower response, 50% more variation in delay of missing the target)

\$1 \mu s\$ response time such as a 1MBps IRDA2 receiver IC, good for < 1m spacing. with a 1mm ~ 5mm path interruption.

I see many use audio sensor for trigger, which can also work but same idea, you need to measure latency difference to sensor from trigger to delay to target flash in xx microseconds.

• Design a system for 0.22 calibre of 1200 ft/s = 818 mph
• except work in metric... only
  • for speeds of 30.84kmm/s or 31mm/ms or \$0.31mm /\mu s\$
• Then setup the EOI to block ambient light from the flash units with a very deep narrow aperture with non-reflective black coned tapered holes just big enough to capture the 2mm IR Light beam from a 5mm 100mA emitter or laser.
• a hardware counter can also be easy to make if you have experience but easier to buy.
• make a block diagram of your setup and define the latency and all sources of error with 3 sigma deviation (rise time, supply V, noise )
• alignment and mechanical stability of the emitter sensors is important so plan to make a fixture..

To reason for measuring Tdelay is to make an adjustable timer to account for the difference in setup time of the camera and time of arrival of the target to trigger precise moments to capture the target, every time with variable delay or multiple delays for multiple sequenced shots from multiple Cams