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I'm designing a board that hosts some LEDs. The datasheet of the LED shows some copper area in the nearby of the pads:

LED

I assume this is to improve dissipation. Because I'm going to make the PCB with IMS (Alu) technology, are copper areas still useful?

Do I need to place those copper areas for all LEDs or it's enough to route tracks without them?

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1 Answer 1

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Page 4 only indicates the Thermal resistance from junction to Solder Pads.

Electrical thermal resistance { junction/solder point} with efficiency % \$ η_e=47,~R_{th JS} = 4.2 ~'K / W\$

But that means all 3 solder pads.

I anticipate the size of the middle pad over MCPCB can be shrunk considering improvement of MCPCB for the middle solder point to ambient has better conduction to the substrate. Ultimately you want to spread the heat as much as possible to reduce thermal hot spot of the junction as the total thermal resistance Rja=Rjs+Rsa.

It should to be verified somehow to understand what you are compromising by reducing the heat pad size.

Edit 1

Without specs for Pd and Tmax rise,and total watts per square area and type of air flow , one cannot assume eliminating the middle pad wings will have any detrimental effect.

I suspect it helps, but if you perform a test to verify this assumption, then you may confirm this.

The ceramic thermal conduction to Al might be 5 to 10 x better than air but the area of copper pads is also proportional to the heat transfer.

Consider 3 scenarios and decide which is best.

  1. No wings on centre thermal pad.
  2. With wings on centre pad
  3. Copper pour to all LEDs to centre pad.

enter image description here

  1. estimate Area of 3 pads only = 10 units and each wing 3 units so thermal conduction is improved by 16/10 or 60% to Al substrate. This assumes critical path for Thermal conduction to substrate is 5 to 10 times better than from substrate to air.
  2. Copper pour to middle pad would be best.
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  • \$\begingroup\$ On FR-4 PCB, the copper conducts a lot better than the substrate of course. What I still don't understand from your answer is if with an Alu substrate there's a significant difference in thermal conducting with or without such a copper areas. Of course copper is more conductive, but I'm not sure how much this is required for a proper design. \$\endgroup\$
    – Mark
    Commented Jul 10, 2021 at 14:13
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    \$\begingroup\$ IDK, but With copper pour on IMS I have used 4 and 8 LEDs using 1sq”/W in an open ambient with substrate hot but not too hot to touch. FWIW… Wings only would be worse. So total W/area and enclosure also matters. \$\endgroup\$
    – D.A.S.
    Commented Jul 10, 2021 at 14:52
  • \$\begingroup\$ You will have to model or test it to know for sure. Start with a spec for your desired max Tjcn rise. This is what affects MTBF. \$\endgroup\$
    – D.A.S.
    Commented Jul 10, 2021 at 14:56

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